Guardian-technologies 004724-0 Manual do Utilizador

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Owner’s Manual
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT
INSTALLATION!!
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!
This manual should remain with the unit.
Not intended for use in critical life support applications.
!
!
Liquid-cooled, Prepackaged
Standby Generators
Model Numbers
004721-0, 004722-0,
004723-0, 004724-0,
004725-0, 004725-1,
004725-2, 004725-3,
004726-0
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1 2 3 4 5 6 ... 51 52

Resumo do Conteúdo

Página 1 - Owner’s Manual

Owner’s ManualONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPTINSTALLATION!!DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!This manual shoul

Página 2 - 1-800-333-1322

8 Generac®Power Systems, Inc.NOTE:Port 1 is for NG only and Port 2 is for LP vaporonly. No provision for simultaneous fuels has beenmade.Serious injur

Página 3 - Power Systems, Inc. 1

Generac®Power Systems, Inc. 92.1.1 NFPA STANDARDSThe following published standards booklets pertain-ing to standby electric systems are available form

Página 4 - WARNING:

10 Generac®Power Systems, Inc.2.5 EMERGENCY CIRCUIT ISOLATIONMETHODThis prevents overloading the generator by keepingelectrical loads below the wattag

Página 5 - EXPLOSION HAZARDS

Generac®Power Systems, Inc. 112.10 BATTERY INSTALLATIONStandby generators installed with automatictransfer switches will crank and start automati-call

Página 6 - 4 Generac

12 Generac®Power Systems, Inc.Before starting the generator for the first time, theinstaller must complete the following procedures. Forfollow-up main

Página 7 - 1.7 ENGINE PROTECTIVE DEVICES

Generac®Power Systems, Inc. 133.2 CONTROL CONSOLECOMPONENTSThe components of a liquid-cooled generator controlconsole (Figure 3.1) are as follows:Figu

Página 8 - 1.9 LIFTING THE GENERATOR

14 Generac®Power Systems, Inc.• Set the AUTO/OFF/MANUAL switch to OFF.• Set generator main circuit breaker to OFF orOPEN.• Locate the rocker switch on

Página 9 - 1.12 RECONFIGURING THE FUEL

Generac®Power Systems, Inc. 15E. EVERY 500 OPERATING HOURS1.Service air cleaner.2.Check starter.3.Check engine DC alternator.F. EVERY 800 OPERATING HO

Página 10 - Power Systems, Inc

16 Generac®Power Systems, Inc.4.5 MAINTENANCE OWNER/OPERATOR CAN PERFORM4.5.1 CHECK ENGINE OIL LEVELRefer to “Checking Fluid Levels” in Section 4.4.4.

Página 11 - 2.4 BASIC STANDBY ELECTRIC

Generac®Power Systems, Inc. 17After refilling the crankcase with oil, alwayscheck oil level on dipstick. NEVER OPERATEENGINE WITH OIL BELOW THE DIPSTI

Página 12 - 10 Generac

Generac®Power Systems, Inc.INTRODUCTIONThank you for purchasing this model of the standbygenerator set product line by Generac Power Systems. Every ef

Página 13 - 2.10 BATTERY INSTALLATION

18 Generac®Power Systems, Inc.4.6.2 BATTERYAll lead-acid storage batteries discharge when not inuse. Refer to specific instructions and warnings thata

Página 14 - 3.1 USING A STANDARD “GTS”

Generac®Power Systems, Inc. 19Section 4 — MaintenanceGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators4.7 SCHEDULED MAINTENANCEThe following is

Página 15 - Power Systems, Inc. 13

20 Generac®Power Systems, Inc.Section 4 — MaintenanceGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsMaintenance Level 1 Level 2 Level 3 Level

Página 16 - 4.1 MAINTENANCE PERFORMED BY

Generac®Power Systems, Inc. 21Section 4 — MaintenanceGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsMaintenance Level 1 Level 2 Level 3 Level

Página 17 - 4.4 CHECKING FLUID LEVELS

22 Generac®Power Systems, Inc.Section 5 — TroubleshootingGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators5.1 TROUBLESHOOTING POINTSPROBLEM CAU

Página 18 - OPERATOR CAN PERFORM

Generac®Power Systems, Inc. 23Section 6 — NotesGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

Página 19 - 4.6 MISCELLANEOUS MAINTENANCE

24 Generac®Power Systems, Inc.Section 6 — NotesGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

Página 20 - 4.6.4 BATTERY REPLACEMENT

Generac®Power Systems, Inc. 25Section 7 - Installation DiagramGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsDrawing No. 0E1533-A

Página 21 - 4.7 SCHEDULED MAINTENANCE

NBSET EXERCISE SWITCHTERMINAL STRIP 7 POS.VOLTAGE REGULATORVRTS3--SW2-FL-SUPRESSION ASSEMBLYNEUTRAL BLOCKFAULT LIGHTHOUR METERFUSE 15 AMPSFIELD BREAKE

Página 22 - 20 Generac

Generac®Power Systems, Inc. 27Section 8 - Electrical DataGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsWiring Diagram — 1.5L Engine — Drawin

Página 23 - Power Systems, Inc. 21

Table of ContentsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsGenerac®Power Systems, Inc. 1INTRODUCTION ...I

Página 24 - 5.1 TROUBLESHOOTING POINTS

28 Generac®Power Systems, Inc.Section 8 - Electrical DataGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsWiring Diagram — 1.5L Guardian — Draw

Página 25 - Section 6 — Notes

Generac®Power Systems, Inc. 29Section 8 - Electrical DataGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsElectrical Schematic — 1.5L — Drawing

Página 26

ITEM PART NO. QTY. DESCRIPTION1 098290 1 ASM MOTOR STEPPER2 098941A 1 HOUSING GOVERNOR CONNECTOR3 098958A REF CONNECTOR INTERFACE ASSEMBLY4 098942A 1

Página 27 - Drawing No. 0E1533-A

ITEM PART NO. QTY. DESCRIPTION1 0D8656 1 BASE MOUNTING 1.5L STNRD & ACSTC2 027482 2 WASHER SHAKEPROOF EXT 5/16 STL3 070936 2 DAMPENER VIBRATION4 0

Página 28 - Section 8 - Electrical Data

32 Generac®Power Systems, Inc.NUTS ITEM #26.USE LOCTITE ONPANEL FOR ACCESSCOVER CABLEWELD STUD UNDER ROOF17GROUND WIRE.FASTENER TO SECUREUSE DOOR LATC

Página 29

ITEM PART NO. QTY. DESCRIPTION1 0D8666 1 ROOF ACSTC&STND CMPRTMNT 1.5L2 0D8664C 1 DUCT CENTER 1.5L3 0D8657 1 SUPPORT RADIATOR 1.5L MITSU4 0D8660 2

Página 30

34 Generac®Power Systems, Inc.TYPICAL OF FRONT DUCT & ROOFPANEL. SECURE AS SHOWN. FOR ACCESS COVER CABLEWELD STUD UNDER ROOFUSE DOOR LATCHNOTE:243

Página 31

Generac®Power Systems, Inc. 35ITEM PART NO. QTY. DESCRIPTION1 0D8666 1 ROOF ACSTC & STND CMPRTMNT 1.5L2 0D8664C 1 DUCT CENTER 1.5L3 0D8657 1 SUPPO

Página 32 - 30 Generac

36 Generac®Power Systems, Inc.Section 9 - Exploded Views and PartsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsControl Panel — Drawing No.

Página 33 - Power Systems, Inc. 31

Generac®Power Systems, Inc. 37ITEM PART NO. QTY. DESCRIPTION1 0D9322 1 PANEL BACK & BOTTOM GUARDIAN2 0D9332 1 PANEL LH SIDE GUARDIAN & SPRN3 0

Página 34 - 32 Generac

2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully before installing,operating or servicing this equipment. Become familiarwith this Owne

Página 35 - Power Systems, Inc. 33

WATERPUMPHARDWARE7237613910112871224301151654432413840342413024242311101111917112618201721220282021252324465733111492410111014TO2444353436451471461011

Página 36 - 34 Generac

ITEM PART NO. QTY. DESCRIPTION1 0A4531 1 ENGINE-1.5L2 022473 6 WASHER FLAT 1/4 ZINC4 0A45310258 1 GASKET-EXHAUST MANIFOLD5 0A4355 1 MANIFOLD-EXHAUST6

Página 37 - Power Systems, Inc. 35

14111728(BOTTOM ONLY)"A"28229303229102211323351814123317344TO WATER INLET(MIDWAY UP ENGINE BLOCK)14TUBE (ON BLOCK)TO THERMOSTAT31102326820WA

Página 38 - O 'A'

ITEM PART NO. QTY. DESCRIPTION1 0D8657 1 SUPPORT RADIATOR 1.5L MITSU2 0A5734 1 RADIATOR 1.5L3 0A6237 1 VENTURI 1.5L MODINE4 * 0A6238 1 GUARD FAN 1.5L

Página 39 - Power Systems, Inc. 37

42 Generac®Power Systems, Inc.43L.P. VAPORPORT"OUT 2"91340411110"D"1545212425302833201914"C"1217163132663926381414037343

Página 40 - Engine — Drawing No. 0E1228-H

Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 * --------- 1 WELDMENT MOUNTING BASE2 075580 1 FLANGE FUEL INLET3 0E1006 1 ASSY REGULATO

Página 41 - Power Systems, Inc. 39

44 Generac®Power Systems, Inc.8361331259151417To BlowerHousing32232435121287221291630186192031214To EngineCrankshaft26Section 9 - Exploded Views and P

Página 42 - 40 Generac

Generac®Power Systems, Inc. 45ITEM PART NO. QTY. DESCRIPTION1 098671 1 ASSY ROTOR 10KW098681 1 ASSY ROTOR 15KW098675 1 ASSY ROTOR 20KW098936 1 ASSY RO

Página 43 - Power Systems, Inc. 41

ITEM PART NO. QTY. DESCRIPTION1 077483 REF BATT 12VDC 75-AH 26 (NOT INCLUDED)2 038804D 1 CABLE BATT RED #4 X 20.003 038805B 1 CABLE BATT BLK #4 X 23.0

Página 44 - L.P. VAP

Generac®Power Systems, Inc. 47ITEM PART NO. QTY. DESCRIPTION1 0A4355 1 MANIFOLD EXHAUST 1.5L2 0E2844 1 NIPPLE TOE 1.5NPTX5.5 BLK IRON3 036434 3 BOLT U

Página 45 - Power Systems, Inc. 43

Generac®Power Systems, Inc. 3• Inspect the generator regularly, and promptly repairor replace all worn, damaged or defective parts usingonly factory-a

Página 46 - 44 Generac

48 Generac®Power Systems, Inc.CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (CA

Página 47 - Power Systems, Inc. 45

Generac®Power Systems, Inc. 49EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS Warranty) for 1995 and later model year engines:(a

Página 48 - 46 Generac

Part No. 0E1151 Revision M (03/22/05) Printed in U.S.A.Section 10 – WarrantyGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsGENERAC POWER SYST

Página 49 - Power Systems, Inc. 47

4 Generac®Power Systems, Inc.1.1 GENERATORThis equipment is a liquid-cooled, engine-driven gen-erator set. The generator is designed to supply elec-tr

Página 50

Generac®Power Systems, Inc. 5Recommended fuels should have a Btu content of atleast 1,000 Btus per cubic foot for natural gas and atleast 2,520 Btus p

Página 51 - Section 10 – Warranty

6 Generac®Power Systems, Inc.Figure 1.6 - Low Coolant Level Sensor1.7.4 OVERSPEED SHUTDOWNThe Pre-pack circuit board on liquid cooled unitsreceives AC

Página 52 - Revision (02/01/05)

1.10 SPECIFICATIONS1.10.1 GENERATOR SPECIFICATIONS1.10.2 ENGINE SPECIFICATIONSMake..................

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