Owner’s ManualONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPTINSTALLATION!!DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!This manual shoul
8 Generac®Power Systems, Inc.NOTE:Port 1 is for NG only and Port 2 is for LP vaporonly. No provision for simultaneous fuels has beenmade.Serious injur
Generac®Power Systems, Inc. 92.1.1 NFPA STANDARDSThe following published standards booklets pertain-ing to standby electric systems are available form
10 Generac®Power Systems, Inc.2.5 EMERGENCY CIRCUIT ISOLATIONMETHODThis prevents overloading the generator by keepingelectrical loads below the wattag
Generac®Power Systems, Inc. 112.10 BATTERY INSTALLATIONStandby generators installed with automatictransfer switches will crank and start automati-call
12 Generac®Power Systems, Inc.Before starting the generator for the first time, theinstaller must complete the following procedures. Forfollow-up main
Generac®Power Systems, Inc. 133.2 CONTROL CONSOLECOMPONENTSThe components of a liquid-cooled generator controlconsole (Figure 3.1) are as follows:Figu
14 Generac®Power Systems, Inc.• Set the AUTO/OFF/MANUAL switch to OFF.• Set generator main circuit breaker to OFF orOPEN.• Locate the rocker switch on
Generac®Power Systems, Inc. 15E. EVERY 500 OPERATING HOURS1.Service air cleaner.2.Check starter.3.Check engine DC alternator.F. EVERY 800 OPERATING HO
16 Generac®Power Systems, Inc.4.5 MAINTENANCE OWNER/OPERATOR CAN PERFORM4.5.1 CHECK ENGINE OIL LEVELRefer to “Checking Fluid Levels” in Section 4.4.4.
Generac®Power Systems, Inc. 17After refilling the crankcase with oil, alwayscheck oil level on dipstick. NEVER OPERATEENGINE WITH OIL BELOW THE DIPSTI
Generac®Power Systems, Inc.INTRODUCTIONThank you for purchasing this model of the standbygenerator set product line by Generac Power Systems. Every ef
18 Generac®Power Systems, Inc.4.6.2 BATTERYAll lead-acid storage batteries discharge when not inuse. Refer to specific instructions and warnings thata
Generac®Power Systems, Inc. 19Section 4 — MaintenanceGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators4.7 SCHEDULED MAINTENANCEThe following is
20 Generac®Power Systems, Inc.Section 4 — MaintenanceGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsMaintenance Level 1 Level 2 Level 3 Level
Generac®Power Systems, Inc. 21Section 4 — MaintenanceGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsMaintenance Level 1 Level 2 Level 3 Level
22 Generac®Power Systems, Inc.Section 5 — TroubleshootingGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators5.1 TROUBLESHOOTING POINTSPROBLEM CAU
Generac®Power Systems, Inc. 23Section 6 — NotesGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators
24 Generac®Power Systems, Inc.Section 6 — NotesGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators
Generac®Power Systems, Inc. 25Section 7 - Installation DiagramGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsDrawing No. 0E1533-A
NBSET EXERCISE SWITCHTERMINAL STRIP 7 POS.VOLTAGE REGULATORVRTS3--SW2-FL-SUPRESSION ASSEMBLYNEUTRAL BLOCKFAULT LIGHTHOUR METERFUSE 15 AMPSFIELD BREAKE
Generac®Power Systems, Inc. 27Section 8 - Electrical DataGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsWiring Diagram — 1.5L Engine — Drawin
Table of ContentsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsGenerac®Power Systems, Inc. 1INTRODUCTION ...I
28 Generac®Power Systems, Inc.Section 8 - Electrical DataGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsWiring Diagram — 1.5L Guardian — Draw
Generac®Power Systems, Inc. 29Section 8 - Electrical DataGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsElectrical Schematic — 1.5L — Drawing
ITEM PART NO. QTY. DESCRIPTION1 098290 1 ASM MOTOR STEPPER2 098941A 1 HOUSING GOVERNOR CONNECTOR3 098958A REF CONNECTOR INTERFACE ASSEMBLY4 098942A 1
ITEM PART NO. QTY. DESCRIPTION1 0D8656 1 BASE MOUNTING 1.5L STNRD & ACSTC2 027482 2 WASHER SHAKEPROOF EXT 5/16 STL3 070936 2 DAMPENER VIBRATION4 0
32 Generac®Power Systems, Inc.NUTS ITEM #26.USE LOCTITE ONPANEL FOR ACCESSCOVER CABLEWELD STUD UNDER ROOF17GROUND WIRE.FASTENER TO SECUREUSE DOOR LATC
ITEM PART NO. QTY. DESCRIPTION1 0D8666 1 ROOF ACSTC&STND CMPRTMNT 1.5L2 0D8664C 1 DUCT CENTER 1.5L3 0D8657 1 SUPPORT RADIATOR 1.5L MITSU4 0D8660 2
34 Generac®Power Systems, Inc.TYPICAL OF FRONT DUCT & ROOFPANEL. SECURE AS SHOWN. FOR ACCESS COVER CABLEWELD STUD UNDER ROOFUSE DOOR LATCHNOTE:243
Generac®Power Systems, Inc. 35ITEM PART NO. QTY. DESCRIPTION1 0D8666 1 ROOF ACSTC & STND CMPRTMNT 1.5L2 0D8664C 1 DUCT CENTER 1.5L3 0D8657 1 SUPPO
36 Generac®Power Systems, Inc.Section 9 - Exploded Views and PartsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsControl Panel — Drawing No.
Generac®Power Systems, Inc. 37ITEM PART NO. QTY. DESCRIPTION1 0D9322 1 PANEL BACK & BOTTOM GUARDIAN2 0D9332 1 PANEL LH SIDE GUARDIAN & SPRN3 0
2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully before installing,operating or servicing this equipment. Become familiarwith this Owne
WATERPUMPHARDWARE7237613910112871224301151654432413840342413024242311101111917112618201721220282021252324465733111492410111014TO2444353436451471461011
ITEM PART NO. QTY. DESCRIPTION1 0A4531 1 ENGINE-1.5L2 022473 6 WASHER FLAT 1/4 ZINC4 0A45310258 1 GASKET-EXHAUST MANIFOLD5 0A4355 1 MANIFOLD-EXHAUST6
14111728(BOTTOM ONLY)"A"28229303229102211323351814123317344TO WATER INLET(MIDWAY UP ENGINE BLOCK)14TUBE (ON BLOCK)TO THERMOSTAT31102326820WA
ITEM PART NO. QTY. DESCRIPTION1 0D8657 1 SUPPORT RADIATOR 1.5L MITSU2 0A5734 1 RADIATOR 1.5L3 0A6237 1 VENTURI 1.5L MODINE4 * 0A6238 1 GUARD FAN 1.5L
42 Generac®Power Systems, Inc.43L.P. VAPORPORT"OUT 2"91340411110"D"1545212425302833201914"C"1217163132663926381414037343
Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 * --------- 1 WELDMENT MOUNTING BASE2 075580 1 FLANGE FUEL INLET3 0E1006 1 ASSY REGULATO
44 Generac®Power Systems, Inc.8361331259151417To BlowerHousing32232435121287221291630186192031214To EngineCrankshaft26Section 9 - Exploded Views and P
Generac®Power Systems, Inc. 45ITEM PART NO. QTY. DESCRIPTION1 098671 1 ASSY ROTOR 10KW098681 1 ASSY ROTOR 15KW098675 1 ASSY ROTOR 20KW098936 1 ASSY RO
ITEM PART NO. QTY. DESCRIPTION1 077483 REF BATT 12VDC 75-AH 26 (NOT INCLUDED)2 038804D 1 CABLE BATT RED #4 X 20.003 038805B 1 CABLE BATT BLK #4 X 23.0
Generac®Power Systems, Inc. 47ITEM PART NO. QTY. DESCRIPTION1 0A4355 1 MANIFOLD EXHAUST 1.5L2 0E2844 1 NIPPLE TOE 1.5NPTX5.5 BLK IRON3 036434 3 BOLT U
Generac®Power Systems, Inc. 3• Inspect the generator regularly, and promptly repairor replace all worn, damaged or defective parts usingonly factory-a
48 Generac®Power Systems, Inc.CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (CA
Generac®Power Systems, Inc. 49EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS Warranty) for 1995 and later model year engines:(a
Part No. 0E1151 Revision M (03/22/05) Printed in U.S.A.Section 10 – WarrantyGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsGENERAC POWER SYST
4 Generac®Power Systems, Inc.1.1 GENERATORThis equipment is a liquid-cooled, engine-driven gen-erator set. The generator is designed to supply elec-tr
Generac®Power Systems, Inc. 5Recommended fuels should have a Btu content of atleast 1,000 Btus per cubic foot for natural gas and atleast 2,520 Btus p
6 Generac®Power Systems, Inc.Figure 1.6 - Low Coolant Level Sensor1.7.4 OVERSPEED SHUTDOWNThe Pre-pack circuit board on liquid cooled unitsreceives AC
1.10 SPECIFICATIONS1.10.1 GENERATOR SPECIFICATIONS1.10.2 ENGINE SPECIFICATIONSMake..................
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